Tool and Die Manufacturing

With a quality approach that prioritizes being a reliable solution partner for its customers, our company provides the highest quality service in the shortest time in progressive dies, manufacturing, which reduces and accelerates production costs, backed by years of growing experience. Among the industries we serve domestically and internationally with sheet metal dies are primarily automotive, white goods, construction, and healthcare. All stages following raw material supply including design, manufacturing, die trial stamping, and high-volume production operations are carried out within our company.

Die manufacturing plays a crucial role in producing components used across many fields. In industries such as automotive, white goods, and construction, there is a constant need for sheet metal die Globally, the very first step in the production process is often sheet metal die manufacturing. Therefore, as it holds such an essential place in production, the question“What is die manufacturing? provide significant advantages for many industries, the question “What is a

 

What Are the Different Types of Sheet Metal Dies?

Die manufacturing is a process that demands precision and professional craftsmanship, utilizing a wide range of advanced machines and tools. It requires modeling and drafting with high-level design software. As a key service in mass production, it helps reduce costs while ensuring efficiency. Below are some of the die types we manufacture:

•  Sheet Metal Cutting Dies
• Sheet Metal Bending Dies
• Sheet Metal Deep Drawing Dies
• Prototype Dies
• Progressive Dies
• Platinum Bushing Dies
• Platinum Krone Dies, etc.

 

Progressive Dies

At Cermak Kalıp, we prioritize high-quality production, and among our services is the manufacturing of progressive dies, which reduce production costs and accelerate manufacturing processes. To ensure cost efficiency and maintain maximum quality, both design and die manufacturing are carried out in-house.

SinceProgressive die design provide significant advantages for many industries, the question “What is a Progressive die design?” is frequently asked. A progressive die is a type of die in which sheet metal is processed continuously without being separated from the strip. Forming, cutting, and bending operations are performed step by step, while the part remains attached to the strip until the final stage. The key benefits are efficient material utilization, faster production, and minimizing dimensional issues that may occur in separate die operations.

Progressive die design requires correct placement of the sheet strip into the band. During the design stage, simulation software and customized modules are used to replicate forming processes. The die’s design plays a crucial role in ensuring smooth, high-volume production. With proper design, the die’s lifespan is extended, while maintenance and repair times are minimized, preventing production interruptions or delays. As a manufacturer of progressive sheet metal die Cermak Kalıp offers its customers the best designs and high quality, acting as a reliable solution partner.

 

Software Used for Progressive Die Design

A variety of software programs can be used in the design of progressive dies. The first step is to create the initial design. The most commonly preferred programs for this purpose are as follows:

• Solidworks
• Catia
• Autocad

Cermak Kalıp designs its progressive dies using the best software programs. After the design is carried out by experts in sheet metal die design, the process moves to production. Manufacturing is performed using CNC machining centers.

 

How Is Sheet Metal Die Manufacturing Done?

Sheet metal die manufacturing process consists of the following steps:

•  First, the material and sheet metal die design for the product are created, utilizing both 2D and 3D software applications. Technical drawings of the products are produced.
• The design is sent to the manufacturing company in prototype form, where it is reviewed by experts and awaits approval. After dimensional checks, production begins once approval is granted.
• During production, critical parts of the die are machined using computer-controlled machines such as CNC wire EDM, CNC lathe, and CNC milling.

Heat treatment is applied to necessary die components during these processes. After the Sheet metal die is completed, test stamping is performed. Once the dimensions are confirmed to be within tolerance, the die is either delivered to the customer or used in-house for subcontract press stamping services.

 

Sheet Metal Die Manufacturing Prices

Manufacturing prices vary depending on the production process and order requirements. Factors that influence pricing include the type of sheet metal die (cutting, bending, deep drawing, progressive, etc.), the raw materials used, the size and type of part to be produced, and the machines and labor required during production.

Sheet metal die manufacturing at Cermak Kalıp is carried out with precision and expertise. Our experienced team utilizes state of the art machinery to design and produce dies that meet both domestic and international industry standards. We provide reliable solutions for various sectors, including automotive, white goods, construction, and healthcare.

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